Junction function
Lower edge of cold room partition wall — GS insPIRe® CH panel (item 01) rests against a PVC trim (item 08) anchored to the levelling screed (item 04). Full cold room floor build-up:
- Concrete floor slab (item 03) — load-bearing structure.
- Vapour barrier (item 05) — bituminous felt or PE film on the concrete slab on the cold side.
- termPIR sub-floor board (item 02) — typically termPIR WS (reinforced, for floors with loads).
- Cement levelling layer (item 04) — approx. 50 mm.
- Concrete finishing floor (item 06) with resin additives — resistant to cold room chemistry.
The PVC trim (item 08) is mechanically anchored to the screed (item 04) — eliminating the thermal bridge caused by metal angle profiles (typical in industrial cold rooms).
Critical installation aspects
- Vapour barrier (item 05) — continuous across the entire surface of the concrete slab, joints with 100 mm overlap + butyl tape. Loss of continuity → condensation within the insulation + loss of efficiency within 2-3 years.
- termPIR sub-floor board (item 02) — typically WS (reinforced, density ~38 kg/m³, for loads up to 50 kPa). For heavy-load racking (forklift): board with higher density.
- Cement levelling layer (item 04) — min. 50 mm, reinforced with Q188 mesh (for heavy loads Q257). 1% fall towards the drain (water from frost defrosting).
- PVC trim (item 08) — min. 100 mm high, fixed with chemical anchors to the screed every 300 mm. Trim filling: low-expansion PU foam (item 07).
- Stainless self-drilling fastener (item 09) — secures the panel to the PVC trim through an EPDM gasket. Standard galvanised fasteners corrode in a humid-cold environment (>80% RH) — requirement: stainless steel A2 minimum.
- Resin finishing floor (item 06) — finish resistant to detergent chemistry (daily cold room cleaning), epoxy or polyurethane resin.
Cold room vs freezer room
| Aspect | Cold room (this junction, t > 0°C) | Freezer room (t < 0°C) |
|---|---|---|
| Vapour barrier | bituminous felt or PE film | PE film SD ≥ 200 m |
| termPIR sub-floor | WS 100-200 mm | WS 200-300 mm |
| Floor heating | no | YES (eliminates frost heave) |
| PVC trim | min. 100 mm | min. 150 mm |
| Fasteners | stainless A2 | stainless A4 (chlorides) |
| Floor finish | epoxy resin | polyurethane resin (elasticity) |
Occurs in systems: GS insPIRe® CH cold room wall, termPIR freezer room floor.
Documentation
Gór-Stal Refrigeration Catalogue 2025, p. 18 — cold room partition wall, vertical section at floor.
Components in this junction
- 01 GS insPIRe® CH / CH MAX panel (insPIRe CH)
- 02 termPIR sub-floor insulation board (termPIR)
- 05 Vapour barrier — bituminous felt or PE film
- 08 PVC skirting trim
- 09 Stainless self-drilling fastener with gasket
- 07 Polyurethane installation foam
- 03 Concrete floor slab
- 04 Cement levelling layer
- 06 Concrete finishing floor as per architectural design