Cold storage · insPIRe®

Cold storage wall — insPIRe® CH

PIR sandwich panel with double-sided coated steel sheet — internal and external wall system for chillers, freezers and climatic chambers. PZH hygiene certificate for food industry facilities.

λD
0,022 W/(m·K)
U [W/m²·K]
0,11–0,22
Fire reaction
B-s1,d0 (final
Cold storage wall — insPIRe® CH

When to use this system

insPIRe® CH is a dedicated cold storage panel used in facilities where negative or low positive temperatures must be maintained with a tight vapour barrier:

  • Freezers (from –30°C) — frozen food warehouses, wholesale facilities, meat plants
  • Chillers (from 0°C to +12°C) — distribution warehouses, dairies, fruit and vegetable storage
  • Blast freezing chambers (–35°C) — meat and fish processing
  • Climatic tunnels and ripening chambers

The system meets HACCP requirements (double-sided smooth coated steel facings, pressure washable) and holds a PZH Hygiene Certificate for direct food contact.

Key parameters for cold storage

Key features distinguishing cold storage panels from standard wall panels:

  • Vapour tightness — double-sided steel sheets with PE coating eliminate water vapour penetration into the core. This is critical for freezers — condensation in the core reduces λ and can cause panel cracking during freezing cycles.
  • Double PUS gasket lock — factory-applied polyurethane gasket eliminates thermal bridges at panel joints.
  • Concealed fastening — fasteners invisible from the chamber side, eliminates point thermal bridges and provides a smooth washable surface.
  • Dimensional tolerance — panel thickness ±2 mm per 1 m of length, allowing precise installation without tolerance gaps.

Installation and finishing requirements

  • Floor of the cold room insulated independently (typically termPIR AGRO P-REV under the screed + PE vapour barrier film) — contact between the panel and the floor exclusively through the OB-01 corner profile + PES gasket.
  • Cold storage ceiling — panels laid on a load-bearing structure, suspension hangers every 1200–1500 mm.
  • Cold storage doors — compatible with most market doors (Caldewey, Fermod, Frantsen, Penz Norma). Thermal frame eliminates bridges at the frame.
  • Combination with GS MW QA-CH — compatible locks allow mixing PIR and mineral wool panels in a single facility (e.g. fire separation walls from MW, the rest from PIR).

insPIRe® CH variants

  • insPIRe® CH — standard, core λ 0.022 W/(m·K), declared system λ depends on thickness (U: 0.22 / 0.18 / 0.14 / 0.11 for 100/120/160/200 mm).
  • insPIRe® CH MAXPIR-MAX core, λ reduced to 0.019 W/(m·K). Achieves U = 0.11 W/m²·K at 200 mm (vs 250 mm required for standard CH).

Required flashings

The cold storage system uses our flashing catalogue for connections and finishes:

  • OB-01 / OB-02 — external / internal corner
  • OB-17 — panel joint cover
  • OB-36 — panel closure

Installation accessories

  • Sandwich panel fasteners (concealed lock, selected according to panel thickness)
  • PES gasket — polyurethane tape for sealing perimeter connections

Technical documentation

The system is described in the Gór-Stal Technical Catalogue (2025-04-23, p. 6) and the dedicated Cold Storage Catalogue 2025. It holds a PZH Hygiene Certificate allowing use in facilities with direct food contact. Reaction to fire class B-s1,d0 per PN-EN 13501-1 (complete system with metal facings).

Layer composition

# Layer Thickness λ Role
1 Steel sheet S220-S280GD + 25 µm polyester coating 0.5 mm external facing
2 PIR core (or PIR-MAX) 100–200 mm 0,022 W/(m·K) thermal and acoustic insulation
3 Steel sheet + 25 µm polyester coating (HACCP-ready) 0.5 mm internal facing (chamber side)

U-value by insulation thickness

termPIR® thickness U [W/m²·K] Meets WT 2021 (roof U ≤ 0.15)
100 mm 0,22 — no
120 mm 0,18 — no
160 mm 0,14 ✓ yes
200 mm 0,11 ✓ yes

Related catalogue items

Recommended variants
Sheet metal flashings

Structural junctions for this system

Mounting details from manufacturer catalogues — ridge, parapet, plinth, openings, junctions.

All junctions →