Wall junction · insPIRe® CH

Connection of chamber walls with different temperatures (cold room + freezer)

The most challenging detail in cold-storage facilities: junction of a **cold room (t > 0°C)** with a **freezer (t < 0°C)**. Temperature gradient of 30-40°C in a single node. Facings of **both panels** removed in the joint zone, PVC corner profile + OB-02 + OB-18.

Connection of chamber walls with different temperatures (cold room + freezer)

Function of the junction

Cold room + freezer connection = the most challenging detail in a cold-storage facility. The 30-40°C temperature gradient (cold room +2°C, freezer −25°C) generates:

  • Water vapour condensation on the colder side of the wall.
  • Thermal stresses in the structure = potential cracking.
  • Thermal bridging in the T-junction is 3-5× greater than in a typical node.

Solution per catalogue: removal of facings on both panels in the joint zone + PVC corner profile + OB-02 + OB-18 + 3-layer sealing.

Critical installation aspects

  • Removal of facings on both panels within the 0.5×D zone — essential to eliminate the thermal bridge.
  • PVC profile as a thermal break.
  • OB-02 + OB-18 sheet metal reinforcement.
  • 3-layer sealing: PUR foam (core) + plastic compound (each side) + EPDM gasket on fasteners.
  • Pressure test is mandatory after completion.

Documentation

Cold Storage Catalogue GS insPIRe® CH (Gór-Stal 2025), page 24 — Cold room + freezer wall connection. Scale 1:5.

Components in this junction

Panel (1)
Flashing (3)
Fastener (2)
  • 07
    Self-drilling screw for sheet metal or rivet 4.0×8.0
  • 08
    Stainless self-drilling fastener with gasket
Sealant (2)
  • 05
    Polyurethane installation foam
  • 06
    Permanently plastic sealing compound