Junction function
Window in a sandwich panel wall with vertical layout — panels arranged vertically (vertical modular axis). The window opening interrupts panel continuity in the vertical direction and requires all four frame jambs (top/bottom/left/right) together with flashings.
Unlike a window in masonry with ETICS (where PU foam + sill is sufficient), here the detail is technically complex — the trapezoidal panel geometry requires dedicated flashings:
- OB-01 external corner — closes the external angle between the window frame and the panel.
- OB-02 internal corner — analogous on the inside.
- OB-37 window sill — bent flashing with drip edge, external sill.
Critical installation aspects
- Window frame (item 03) — galvanised steel, fixed to the load-bearing structure independently of the panel. The panel is not a structural element for the window frame.
- OB-01 and OB-02 fixed with washer-head fasteners (item 13) every 250–300 mm along the perimeter. PES gasket (item 08) between flashing and panel is MANDATORY — without it, air leakage will occur.
- PU installation foam (item 09) fills the space between the window sash frame and the steel frame from the inside. Use low-expansion foam (expansion ≤ 30%) — high-expansion foam will deform the frame.
- Neutral silicone (item 10) on the external contact between sash and panel — frost-resistant, UV-resistant. Do NOT use acid-cure silicone (corrodes steel).
- OB-37 sill (item 07) — 5% slope towards the outside, 30 mm drip edge bent at 90° prevents water from running down the façade.
- Edge zone around the opening — self-drilling fasteners at double density within a 30 cm strip around the opening (wind suction forces near openings are higher than in the full wall area).
Variant I vs II
| Aspect | Variant I (this one) | Variant II |
|---|---|---|
| Sill geometry | OB-37 straight with drip edge | ”spurt” type sill (deeper bend) |
| Ease of installation | higher | lower (more components) |
| Cost per opening | baseline | +20–25% |
| Typical application | standard halls | retail buildings with aesthetic requirements |
Used in the insPIRe® S hall wall system.
Documentation
Gór-Stal Technical Catalogue 2025, page 24 — window in vertical layout, Variant I, vertical section.
Components in this junction
- 01 insPIRe® S wall panel (insPIRe S)
- 05 External corner flashing OB-01 (OB-01)
- 06 Internal corner flashing OB-02 (OB-02)
- 07 Window sill OB-37 (OB-37)
- 14 PM1 mounting washer (PM1)
- 11 Self-drilling fastener for sandwich panels
- 12 Self-drilling fastener for sheet metal (hex head)
- 13 Self-drilling fastener for sheet metal (washer head)
- 08 Self-adhesive PES sealing tape
- 09 Polyurethane installation foam
- 10 Neutral silicone sealant
- 02 Building structure per design
- 03 Window frame (galvanised steel)
- 04 Window sash frame (PVC / aluminium)